Quoting:
The saucer was conceived by Peter Nofi, an officer in the Merchant Marine. Nofi, a dedicated student of aerodynamics, has combined the downward jet thrust of the ducted-fan with the proven principle of the high-lift air-foil. We know that the fan will work because using it, men and machines have been lifted bodily into the air by the modest power of outboard engines […]
In line with his low cost philosophy, Nofi plans to have the top and bottom surfaces of his saucer stamped out on a press, using a plastic material reinforced by glass “flock.” This technique, now successfully employed by small boat builders, will also be used on the servo-flaps, fuselage and other components. Cemented together with the internal gas tank spar, plumbing, etc., in place, the hollow wing will then be filled with a foamed plastic compound which cures into a rigid, air-filled sponge. This replaces expensive interior structure and converts the wing into an unsinkable life-ring for emergency water landings.
Mass produced, the plastic saucer should cost no more than today’s medium-priced cars. Could be that by 1965 you’ll have one flying out of your backyard, too!
https://gizmodo.com/hilariously-optimistic-1954-magazine-article-proclaimed-5850833

